Lean by STRASYS®

Run Lean projects without certification or prior experience. Map your operational processes step by step. Classify each step as Value-Added, Incidental, or Waste. Identify bottlenecks, defects, and inefficiencies with 7 standardized tags. Select proven solutions from a built-in library of 28 Lean tools including kaizen, 5S, OEE, 5 Whys, poka-yoke, and more. 30-day free trial. Fully bilingual: use Lean by STRASYS® in English or Turkish, and switch anytime. PROCESS MAPPING Build before/after process maps with time, distance and inventory measurements. Every step is classified and characterized for precise waste reduction and value stream analysis. Start with a cycle time study: time each step, record distance and inventory before and after, so process improvement shows up as measured seconds, metres and headcount rather than opinion. AUTOMATIC CALCULATIONS Cycle time, takt time, available time, staff requirements, and headcount savings are computed automatically. No formulas, no Excel. Server-side, tamper-proof, and audit-ready. IMPROVEMENT PROJECT TRACKING Non-stable steps auto-generate improvement projects following DMAIC. Track status, assign actions, add notes, and monitor progress. HC Savings appear only after every improvement project reaches 100%, so results are real, not theoretical. SOLUTIONS CENTER A guided problem-solving workspace with 24 structured methods across Root Cause, CAPA, Risk (ICH Q9), and Lean: 5 Whys, Fishbone, 5W2H, Pareto, FMEA, A3, 8D, DMAIC, SPC, VSM, Poka-Yoke and more. A rule-based Method Advisor recommends the right method from your problem or goal, fully offline with no AI. From any Waste step or improvement project, tap "Find root cause" to open the right method pre-filled, then return to your process with the result linked back. Built-in 5W1H coaching guides new users. SCORECARD AND DASHBOARD Visual before/after comparison across 6 dimensions: total time, value-added time, incidental time, waste time, distance travelled, and inventory. The dashboard aggregates all processes with total headcount saved as your operational excellence ROI. ANALYTICS Cross-process analytics: bottleneck distribution, waste patterns, defect frequency and portfolio-level efficiency. People Performance ranks process owners on headcount impact, completion rate and velocity. LEAN TOOLS LIBRARY Definitions, real-world examples, and step-by-step guidance for all 28 tools in the library, from muda and mura to kanban, SMED, standard work, gemba walk, 5S as a complete system, and continuous improvement. Learn and apply without external training. BUILT-IN UTILITIES Stopwatch for time studies, 7 Muda Calculator, OEE Calculator, 5 Whys analysis, Takt Time Calculator, and a 5S Audit Scorecard with customizable questions. ACCESSIBILITY AND EXPERIENCE Light, Dark, and Auto themes, plus High Contrast and Reduced Motion. A fast, native-feeling mobile experience for the shop floor and the boardroom alike. ENTERPRISE-GRADE SECURITY Google or Microsoft sign-in, ban-list access control, encryption at rest and in transit, immutable server-side audit trail, and real-time threat monitoring. Data hosted in the EU. Built for manufacturing floors, quality teams, operations managers and plant directors, whether you hold Lean Six Sigma certification or are running your first kaizen project. Ideal for pharma, FMCG, automotive, chemicals, food and beverage, testing and inspection, and any operation where waste elimination matters. COMPLIANCE: GDPR (EU/EEA) | PDPA (Singapore/Malaysia) | KVKK (Turkey) Designed and built by an executive from the industry it serves. Fifteen years in Testing, Inspection and Certification, ten of them at general manager and vice president level with responsibility across 15+ countries, following an early career in pharmaceutical analysis and validation. Every line of this application was written by the same person. Copyright © 2025-2026 STRASYS®. All Rights Reserved. STRASYS® is a registered trademark.